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Grasshopper's New Home - "The Hangar"

iamhistory

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Nov 14, 2008
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106
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PA
How much does a project like that cost and where do you get the $$?

Between this build and "the bunker" thread I have some very, modest, poor man's space. But, it's better than nothing!
 
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pgnavy

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Feb 14, 2009
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12
Very well thought through! Great building and thanks for many terrific tips. Like to see the extra engineering going into your construction. Hope to hear more about the PEX install (depth and heat source).
I might have missed your description about the roofing, but what did you use? thx Paul
 
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Ezzie

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Oct 15, 2007
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Lake Chapala, Jalisco
Wow, what a cool project - wish I had half the money for something like that. By the way, when do you ever find time to play with ham radio when you have projects like this?

73 - john - n0hj

Thanks John,

I'm not a ham, the ham radio stuff is actually my neighbour's - his house is located between my shop and the road. My property is sort of "L" shaped around behind my neighbour's place. Your right, I'd never have time for that hobby as well!
 
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Ezzie

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Oct 15, 2007
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Lake Chapala, Jalisco
Very well thought through! Great building and thanks for many terrific tips. Like to see the extra engineering going into your construction. Hope to hear more about the PEX install (depth and heat source).
I might have missed your description about the roofing, but what did you use? thx Paul

Thanks Paul, it has been a "hobby" just building this monster. The PEX was installed directly on the door cutouts and then a 5" pour done over it. The heat source is a natural gas fired combo boiler/DHW heater - the Triangle Tube Prestige Excellence.

The roofing was done with corrugated steel - 28ga. "galvalum" from Agway Metals - www.agwaymetals.com. It's a painted steel process that is guaranteed for 30 years. One thing about it though - you need hearing protectors on when inside of a building this large during a heavy rainstorm!!!
 
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Ezzie

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Oct 15, 2007
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Lake Chapala, Jalisco
Uparms,

The wall structure consists of 2" x 6" framing covered with 5/8" OSB. It is then strapped with 1" x 4" purlins and 28 ga. corrugated steel over that. In areas inside that I have insulated, I filled the inside cavity with R20 fiberglass unfaced batts, 6 mil poly then 5/8" OSB painted white.
 

sam 8

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Jan 6, 2008
Messages
253
Location
Sierra Foothills, Nor. Calif.
Just read the whole thread.
Congrats, Ezzie, on building your dream and inspiring so many others.
The two young men on the scaffolding working on the lift look fairly pleased with Dad's new digs and toys. Nothing like a place like that for you and your family to make memories in.
My Backyard Buddy is about two weeks out.
I don't know who is more excited about it, me or my two sons...
 

Old61

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Nov 12, 2008
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157
He who enjoys the biggest space wins. You are definitely a contender!
 
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Ezzie

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Oct 15, 2007
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371
Location
Lake Chapala, Jalisco
Been awhile since I posted any updates - been having some "issues" getting the wiring completred and final inspection done. Here is where I left off with all of the fun getting the utilities in. Got the new service entrance in and approved/connected last fall. Here are a couple of pics of that endeavour.

The guys from our local utility doing their thing around the high tension lines to hook me up to the grid. The primary comes in from the road about 400' on two poles - a center span and transformer pole.

Picture080.jpg


Picture084.jpg


... and the transformer they put up - just a 25kVA unit since I am the only user and it's only a 200A service.

Picture081.jpg
 
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Ezzie

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Oct 15, 2007
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371
Location
Lake Chapala, Jalisco
The ESA inspector has been and gone. The building has finally passed its final inspection!! Now onto finishing off the HVAC and insulation/wall board. Time to get ready for winter again.
 

Mr Mushman

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Jul 7, 2009
Messages
113
Amazing job Ezzie, you are living my dream, I wish I had this kind of room to build a dream garage like yours ! ! ! Thanks for all the pictures and thank you for keeping my dream alive that someday I'll be able to build something like that !!!
 
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Ezzie

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Oct 15, 2007
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Lake Chapala, Jalisco
Thanks Mushman, I'm living my dream as I build this thing. I've been planning it for at least 10 years now and it is a great feeling to finally see it coming together. I'll be retiring from full time work in about a year and hope to have it close to completion by then.
 
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Ezzie

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Oct 15, 2007
Messages
371
Location
Lake Chapala, Jalisco
I should put some pictures up of the electrical now that it has passed inspection. Here is the main service panel - a 200A Square D unit. It feeds a 100A sub in the workshop area, a 30A sub in the nearby horse barn and a number of other 220V circuits in this half of the building including the stove, air compressor, welder, power washer and standby electric heater for the mechanical room. I'm also putting in a lockout for a small generator so I can feed it with emergency power.

ElectricalFinal002.jpg


And here is a pic of the sub panel in the shop area. It's about 50' away from the main panel and feeds another welder plug, the lift, blast cabinet and a ton of receptacles around the room.

ElectricalFinal003.jpg
 
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Ezzie

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Oct 15, 2007
Messages
371
Location
Lake Chapala, Jalisco
And a couple more - the air compressor install in the mechanical room. It's a 30 yr. old Compair unit - 5HP single phase driving a Kellogg 335 2 stage pump. My son & I ran about 250' of 3/4" black pipe around the building so we have about 6 couplers in the workshop area, one at the welding area and one at the rear of the building.

ElectricalFinal001.jpg


And here is one of the lift now that it is all rewired and approved. Good to go!!

ElectricalFinal004.jpg
 
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uniongoon

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Nov 18, 2008
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106
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caesarea ontario
I have been watching this one, finally it is starting to look like a useable shop, way to represent southern Ontario, and thanks for giving our union guys some work.
 
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Ezzie

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Oct 15, 2007
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371
Location
Lake Chapala, Jalisco
Been awhile since I posted an update. Finally got the heating system fired up about a month ago before the slab cooled down too much. Nice and comfy inside now. The boiler is a Trinagle Tube Excellence which is a combo unit that heats both the floor as well as supplies domestic hot water.

Here are some updated pics of the inside of the mechanical room showing the system components.

BoilerInstall001.jpg


BoilerInstall002.jpg


BoilerInstall003.jpg
 

jktruck150

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Oct 19, 2009
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835
Location
Outskirts of Jackson, MS.
Ezzie, great build. I like how you have thought over everything. I love the targa racer. Ever since I heard about that race, I have wanted to participate. I wish we had more races like that in the southern US. Might make it a little more feasable to participate. Even the fact that you name your car the 'grasshopper' is hilarious and i love that green. I look forward to reading more about your shop and car!!
 
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Ezzie

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Oct 15, 2007
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371
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Lake Chapala, Jalisco
I think that is a Canadian thing. I've noticed horizontal panels on many of the home improvement/remodeling shows filmed in Canada.

Tom

Not really sure about that. The panels are designed to be mounted in either a horizontal or vertical configuration. In this case, since it is such a long panel, just makes it easier to run the wiring directly into the side for all the wires coming down from the ceiling and it puts everything at eye level. If you were tight for wall space, then vertical mounting would be better but I have lots of room on this wall. The electrical inspector didn't even mention it.
 

ambenz

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Dec 12, 2010
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Location
NW Chicago Suburbs
Nice thread write-up of the Hanger!
Can't wait to see the finished product....guess our caves are never finished...always a work in progress.
 

BoostAddiction

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Jan 23, 2006
Messages
885
Location
Western North Carolina
Just saw this- great shop!

Seeing the pics of the Grasshopper took me a trip down memory lane: My first new car was a 72 510, with most of the then-current stuff. It had a close ratio 5-speed from a 2000, a 4.38 rear and LSD from a 240, Venolia pistons, the L16 SSS head, twin SUs (Yeah, carbs. That's how we rolled in those days), alloy wheels and recycled race tires from my older, well-heeled buddies who could actually afford new tires. It had the BRE "spook" and a 6-point cage. Since it was my only car, and I drove it everywhere, I got lots of looks while driving a caged car. The cage kind of ruined the idea of putting anything back there, including the seat which was jettisoned to save weight.

It was an autocross terror, built to the letter, if not the spirit, of the rules. Eventually the local clubs found a way to reclass it to a non-competitive class, and I went to an SCCA driver school at what was then called Palm Beach International Raceway, where I found what it was like to thunder down the straight next to a Ferrari 365. Actually, he was doing all the thundering, I was just revving the lungs out of the Asian impostor I was driving....

But that is another story...

Thanks for the digression. So much of that car is so familiar.
 

snipes

Active member
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Dec 24, 2009
Messages
27
LOL!!! I was waiting for someone to ask that question.

I'm into cars, my wife is into horses. The nickname of "The Hangar" was coined by a friend who was awestruck by the size of the building plans...


... and this is "Grasshopper" in action at the 2006 Targa Newfoundland tarmac rally.

TARGA060320.jpg

Did you make it to Targa 2012? I was there but missed the first 2 days. I had a great time. The weather was perfect and I really liked all the people on the island.
GanderrAviationMuseum058.jpg
 
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